Chemists working at Pennsylvania-based materials supplier Gelest have created a siloxane polymer that is so stretchy, two yards of the material could extend across the length of a football field.

Gelest’s manager of silicone R&D, Jonathan Goff, publicly unveiled the polymer Tuesday at the ACS national meeting in Boston during a session hosted by the Division of Polymer Chemistry. Goff showed that Gelest researchers could elongate the polymer by nearly 5,000 %, which is about 10 times the stretch achieved by current commercial siloxane polymers, used widely in devices such as microfluidic chips.

A mechanical testing system pulls on the superstretchy polymer, dyed red to improve visibility. Credit: Gelest

A mechanical testing system pulls on the superstretchy polymer, dyed red to improve visibility.
Credit: Gelest

“Ultimately, this is a new class of material,” Goff said.

The polymer is soft, strong, and it rebounds to its original shape after being stretched, which makes it an attractive material for flexible electronics and medical implants, Gelest chief technology officer Barry C. Arkles told C&EN. “This material will find applications,” he said, adding that the polymer will be commercially available by year’s end.

But, judging from the volume of questions from Tuesday’s crowd, the currently mysterious molecular structure of the polymer could prove to be its most exciting feature. The researchers explained that they created the polymer by first making siloxane macromonomers with a new ring-opening polymerization reaction. Then, using a step growth polymerization, the team assembled the monomers into the ultra-stretchy new material.

The team found that increasing the molecular weight of the macromonomers improved the elasticity of the final product, which also contains silica nanoparticles for structural support.

What the team has not yet found are covalent cross-links within the polymer, which one would expect in a material so stretchy, Goff said. Based on a battery of tests, including gradient suppression NMR and gel permeation chromatography, the material appears to be a linear polymer.

“This is really, really exciting,” said Petar R. Dvornic, a professor of polymer chemistry at Pittsburg State University who was not involved in developing the new polymer. “Linear polymers just don’t behave this way. The key thing now is to prove it’s linear.”

The team is working to better characterize the polymer with analytical methods, but computational studies will likely be needed to fully understand the material, Arkles said. “The computer modeling community is going to have a field day with this.”

By Matt Davenport

 

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Written by Lauren Wolf

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